XUZHOU DSY TECH COMMERCE CO., LTD. Cases

Introduction In the agricultural supply chain, optimizing bulk packaging and transportation is crucial for cost savings and operational efficiency. This case study highlights how a leading grain exporter replaced traditional small sacks with FIBC bulk bags (Flexible Intermediate Bulk Containers), reducing packaging costs by 29% and increasing daily loading efficiency by 40%. The Challenge The client, a large agricultural company based in Southeast Asia, exports thousands of tons of corn and wheat each year. Traditionally, the company used 50-kg polypropylene bags for packaging. This approach required extensive manual labor, slowed down the loading process, and led to high rates of product spillage and damage during transport. Key issues: High labor costs due to manual handling Frequent packaging breakage Low transportation efficiency Increased waste and environmental impact The Solution: FIBC Bulk Bags After a thorough assessment, we recommended switching to 1-ton FIBC bulk bags, designed for the efficient storage and transportation of dry, flowable agricultural products. Custom features included: Top spout for compatibility with automated filling equipment Four corner lifting loops for forklift and crane handling Inner liner for moisture protection Custom-printed branding to enhance product visibility Implementation Process Sample testing was conducted with both corn and wheat to ensure flowability and filling compatibility. Loading equipment was adjusted to accommodate the larger filling spout. Staff were trained on safe handling of FIBC bags using forklifts. The transition was rolled out in phases to monitor operational impact and minimize disruption. Results Metric Before (50kg Bags) After (FIBC Bags) Improvement Packaging cost per ton $16 $11.40 29% reduction Daily loading capacity 100 tons 140 tons 40% increase Product loss rate 3.5% 0.8% 77% reduction Required labor 30 workers 18 workers 40% less labor Client Testimonial:“Switching to FIBC bulk bags transformed our shipping process. We’ve cut labor costs, increased output, and minimized product loss. The bags are durable, efficient, and customizable.” Conclusion FIBC bulk bags proved to be a scalable and sustainable solution for large-scale agricultural exports. They not only improved operational efficiency but also enhanced product safety and brand presentation. For any business handling dry bulk materials, FIBCs offer a practical and cost-effective alternative to traditional small sack packaging.

A FIBC bulk bag (Flexible Intermediate Bulk Container) is a large, flexible container typically used for storing and transporting dry, flowable products, such as: Grains Sand Fertilizers Plastic granules Chemicals Construction materials Key Features of FIBC Bulk Bags: Material: Usually made from woven polypropylene (PP), a strong, durable plastic fabric. Capacity: Typically holds between 500 kg to 2000 kg (1100 to 4400 lbs) of material. Design: Various shapes and sizes (standard is a cube or rectangular) Can have spouts for filling/discharging Lifting loops for handling with forklifts or cranes Types: Type A: Basic, no static protection Type B: Low breakdown voltage (for dry flammable powders, but not flammable atmospheres) Type C: Conductive bags (must be grounded during use) Type D: Static dissipative (safe without grounding) Common Names: Jumbo bag Big bag Bulk bag Tote bag Super sack Use Cases: Agriculture Mining Construction Food processing Chemicals and pharmaceuticals